Effect of Ammonium Compounds as Additives on the Dissolution Rate of Limestone Samples Sourced From Tirunelveli District, Tamil Nadu, India
S. Vijaya Chitra
Department of Geology and Mining, Guindy, Chennai - 600 032 India
*Corresponding Author E-mail: vijchitra@yahoo.co.in
ABSTRACT:
Sulphur dioxide (SO2) represents one of the most important air pollution generators. The rate of CaCO3 dissolution in slurry scrubbers for flue gas desulphurization affects SO2 absorption, CaSO3 / CaSO4 scaling and ultimate CaCO3 utilization. Limestone is the low cost naturally occurring chemical which is the preferred reagent in many conventional WFGD systems. However, under normal system operating conditions, the limestone dissolves slowly. Therefore, in order to increase the alkalinity of the limestone slurry used in conventional WFGD systems and hence increase the system's SO2 removal efficiency, the use of ammonium compounds as the possible additives has been examined in this study. Under normal operating conditions, once the slurry containing the dissolved limestone is sprayed into the SO2 absorber, the dissolved limestone is quickly depleted making the slurry ineffective in removing more SO2 and requiring a high rate of slurry recycle. As a result, high capital and operating costs are required when low cost limestone is employed as the reagent in WFGD systems. Increasing the limestone dissolution rate in WFGD systems allows courser limestone particles; lower limestone stoichiometry and lower slurry recycle rates to be employed, thereby saving capital and operating costs. Marginal grade limestone samples collected from Tirunelveli district, Tamil Nadu have been taken up for this particular study under conditions similar to those encountered in wet FGD processes.
KEYWORDS: Limestone, local source, dissolution, Desulphurization, IndustryAuthor for Correspondence
The rocks occurring in southern district of Tamil Nadu comprises of Charnockite, Garnetiferous Biotite Gneiss of Archaean and coastal sedimentary rocks. Due to intense metamorphism coupled with intrusive activities, the formation seen as heterogeneous assemblages of metamorphic facies has developed. The arenaceous facies are represented by quartzite and garnetiferous gneiss1. Argillaceous facies are represented by calcgneisses and calcareous facies are represented by crystalline limestone respectively. These rocks are generally termed as granulite group of rocks. There are some small pockets of shell limestone, Kankar and calcareous sandstone of tertiary age occurring in the coastal regions of Tuticorin, Kanyakumari and Tirunelveli districts
Although most of the limestones are similar in chemical and mineralogical composition, the complex organic and chemical origins of carbonate sediments lead to a wide range of textures and fabrics finding wide application in Industrial fields in the resulting limestones
Limestone is a low cost naturally occurring chemical which is the preferred reagent in many conventional WFGD systems. However, under normal system operating conditions, the limestone dissolves slowly. Therefore, in order to increase the alkalinities of the limestone slurry used in conventional WFGD systems, system's SO2 removal efficiency is to be enhanced. Once the slurry containing the dissolved limestone is sprayed into the SO2 absorber, the dissolved limestone is quickly depleted making the slurry ineffective in removing more SO2 and requiring a high rate of slurry recycle. As a result, high capital and operating costs are required when low cost limestone is employed as the reagent in WFGD systems.Timckeener2 et al have studied the limestone dissolution rate by changing the variables such as PH, Temperature, Particle size etc..
The rate of CaCO3 dissolution in slurry scrubbers for flue gas desulphurization affects SO2 absorption, CaSO3/CaSO4 scaling, and ultimate CaCO3 utilization. The dissolution rates of limestone could become a critical limiting step for desulphurization. Increasing the limestone dissolution rate for limestone-containing slurries used in WFGD systems allows courser limestone particles; lower limestone stiochiometry and lower slurry recycle rates to be employed, thereby saving capital and operating costs. Robert S.Boynton3, has reported that most inorganic salts increase the Ca (OH)2 solubility by 10-15 % in 0.1-0.2% salt solutions.
The performance-enhancing additive that is incorporated in the limestone slurry in the WFGD system according to this study is a source of water soluble ammonium ions. The dissolution characteristics have been studied by using a pH-Stat method at 25°C, at pH value of 5, stirrer speed of 300 rpm and particle size of 150 microns 61 limestone Samples prepared in the sample size of 150 microns selected from Tirunelveli district of Tamil Nadu were taken up for the dissolution study
MATERIALS AND METHODS:
Apparatus:
A top loading stirrer motor driven with rpm indicator, a reaction vessel, Solutions prepared using Analar standards, pH meter
Procedure:
0.75 gm of the sample was taken and 500ml of water added to it and kept for dissolution at 25*c with a disk rotation speed 300 rpm using a motor driven hanging stirrer. The ammonium ions incorporated into the solution through aqueous ammonia and water-soluble ammonium salts, such as ammonium sulfate, ammonium chloride, or ammonium carbonate. It was found that the dissolution rate was dependant on the disk rotating speed when the rotating speed was below 300 rpm when the rotating speed was greater than 300 rpm the lime dissolution become constant. After the suspension pH attained its equilibrium value close to 9 in around 5 min, a solution of pH54which is a typical pH value in industrial slurry scrubbers, was added 25ml of the aqueous ammonia 25%, and allowed for dissolution for 25 minutes and after checking the pH of the solution another increment of aqueous ammonia 25% has been added and the dissolution rate monitored. This time period choice is made with the consideration that initially the stirrer surface may have not been smooth and free of dust which can make the initial dissolution rate slightly greater and that with time elapse the solution may have a high ion concentration which may result in some deposition on the surface to make the dissolution rate decrease. The solution was allowed to settle and filtered through Whatmann40 filter paper with hot water washings, dried and ignited at 900*c. Percentage dissolution of the sample has been calculated.
Similar experiments carried out with water-soluble ammonium salts, such as Ammonium sulfate2%, Ammonium chloride 3%, Ammonium chloride 1.5% or Ammonium Nitrate 1.5% in increments of 50 ml at constant intervals twice with uniform stirring and with periodical checking of the pH values. The variations were observed with all the 61 samples taken up for the study. The pH was automatically controlled to ±0.1 units. The experiment conducted for twenty five minutes, the period choice was made with the consideration that with time lapse the solution may have a high ion concentration which may result in some deposition on the surface to make the dissolution rate decrease. The consumption rate considered between 15 to 20 minutes. The solution was allowed to settle and filtered through whatmann40 filter paper with hot water washings, dried and ignited at 900*c. Percentage dissolution of the sample has been calculated. A set of 61 samples of present zone of interest have been taken up for the study.
RESULTS AND DISCUSSION
Ammonium chloride solution of 1.5% increased the dissolution rate by 20% at 25*c but addition of a solution of aqueous Ammonia 25 % decreased the dissolution rate considerably under similar conditions. Experiments done with Ammonium chloride solution of 3% increased the dissolution slightly. Addition of Ammonium sulphate solution of 2% has been found to enhance the dissolution by 2.5%. Addition of Ammonium nitrate solution of 1.5%% has been found to enhance the dissolution by about 25%. As could be seen from the results the dissolution rate is enhanced by the addition of ammonium ions (Table-1).
A series of experiments have been conducted with variations in addition of water soluble ammonium compounds as additives to test the lime dissolution rate under similar conditions keeping the variables such as pH, Temperature, and Particle size etc., constant (Table-1).
It could be seen from the results that Ammonium chloride has the ability to increase the dissolution rate This phenomenon was first considered a chemical reaction but the activation energy calculated from further tests on dissolution have that ammonium chloride in some way accelerates the mass transfer process indicated dissolution rate to a greater extent. The other Ammonium com pound, Ammonium sulphate 2% improved the limestone dissolution slightly. Ammonium nitrate 1.5% has been found to enhance the dissolution by about 25%. A change in the concentration of Ammonium chloride improved the dissolution (Table-1).
Hillary Ruttol et al5 have reported that upon addition of 0.5 g of ammonium nitrate, the dissolution rate constants increased by 170%. A series of experiments have been conducted to test the lime dissolution rate. Except for the initial stages during which the suspension pH came down to the constant pH of dissolution (pH 5) from its natural pH 9, the conversion varied linearly with time This is probably due to the fact that the lime rotating stirrer is a surface source for dissolution while the limestone particles are well mixed in the solution and it is easier for the system to maintain a uniform pH value (Table-1).
Table-1
|
EFFECT OF ADDITIVES |
||||||||||||||||||||
|
Particle size |
150 MICRONS |
|
|
|
|
Duration of mixing |
2 HOURS |
|||||||||||||
|
pH |
5.00 |
|
|
|
|
Temperature |
25*C |
|||||||||||||
|
Effect of ammonium compounds |
||||||||||||||||||||
|
Sl no |
%Ca |
TCO3 |
PH5 |
Ammonia aq 25% |
Ammo. chloride 1.5% |
Ammo.chloride3% |
Ammo. sulphate 2% |
Ammonium nitrate 1.5% |
||||||||||||
|
Residue wt |
% dissolution |
Residue wt |
% dissolution |
Residue wt |
% dissolution |
Residue wt |
% dissolution |
Residue wt |
% dissolution |
Residue wt |
% dissolution |
|||||||||
|
1 |
47.81 |
81.59 |
0.3324 |
55.68 |
0.5393 |
28.09 |
0.2020 |
73.07 |
0.2011 |
73.19 |
0.3144 |
58.08 |
0.1810 |
75.87 |
||||||
|
2 |
46.86 |
82.76 |
0.3331 |
55.59 |
0.5400 |
28.00 |
0.2027 |
72.97 |
0.2018 |
73.09 |
0.3151 |
57.99 |
0.1817 |
75.77 |
||||||
|
3 |
50.39 |
92.63 |
0.3071 |
59.05 |
0.5140 |
31.47 |
0.1767 |
76.44 |
0.1758 |
76.56 |
0.2891 |
61.45 |
0.1557 |
79.24 |
||||||
|
4 |
46.01 |
84.08 |
0.3789 |
49.48 |
0.5858 |
21.89 |
0.2485 |
66.87 |
0.2476 |
66.99 |
0.3609 |
51.88 |
0.2275 |
69.67 |
||||||
|
5 |
46.54 |
81.03 |
0.3792 |
49.44 |
0.5861 |
21.85 |
0.2488 |
66.83 |
0.2479 |
66.95 |
0.3612 |
51.84 |
0.2278 |
69.63 |
||||||
|
6 |
49.82 |
74.03 |
0.3302 |
55.97 |
0.5371 |
28.39 |
0.1998 |
73.36 |
0.1989 |
73.48 |
0.3122 |
58.37 |
0.1788 |
76.16 |
||||||
|
7 |
53.81 |
88.72 |
0.2924 |
61.01 |
0.4993 |
33.43 |
0.1620 |
78.40 |
0.1611 |
78.52 |
0.2744 |
63.41 |
0.1410 |
81.20 |
||||||
|
8 |
51.91 |
93.92 |
0.2444 |
67.41 |
0.4513 |
39.83 |
0.1140 |
84.80 |
0.1131 |
84.92 |
0.2264 |
69.81 |
0.0930 |
87.60 |
||||||
|
9 |
52.11 |
87.42 |
0.2912 |
61.17 |
0.4981 |
33.59 |
0.1608 |
78.56 |
0.1599 |
78.68 |
0.2732 |
63.57 |
0.1398 |
81.36 |
||||||
|
10 |
52.22 |
86.33 |
0.2907 |
61.24 |
0.4976 |
33.65 |
0.1603 |
78.63 |
0.1594 |
78.75 |
0.2727 |
63.64 |
0.1393 |
81.43 |
||||||
|
11 |
52.72 |
88.43 |
0.2899 |
61.35 |
0.4968 |
33.76 |
0.1595 |
78.73 |
0.1586 |
78.85 |
0.2719 |
63.75 |
0.1385 |
81.53 |
||||||
|
12 |
52.05 |
85.83 |
0.2843 |
62.09 |
0.4912 |
34.51 |
0.1539 |
79.48 |
0.153 |
79.60 |
0.2663 |
64.49 |
0.1329 |
82.28 |
||||||
|
13 |
48.82 |
93.96 |
0.3501 |
53.32 |
0.5570 |
25.73 |
0.2197 |
70.71 |
0.2188 |
70.83 |
0.3321 |
55.72 |
0.1987 |
73.51 |
||||||
|
14 |
45.59 |
87.37 |
0.3723 |
50.36 |
0.5792 |
22.77 |
0.2419 |
67.75 |
0.241 |
67.87 |
0.3543 |
52.76 |
0.2209 |
70.55 |
||||||
|
15 |
48.56 |
84.05 |
0.3304 |
55.95 |
0.5373 |
28.36 |
0.2000 |
73.33 |
0.1991 |
73.45 |
0.3124 |
58.35 |
0.1790 |
76.13 |
||||||
|
16 |
46.49 |
80.98 |
0.3707 |
50.57 |
0.5776 |
22.99 |
0.2403 |
67.96 |
0.2394 |
68.08 |
0.3527 |
52.97 |
0.2193 |
70.76 |
||||||
|
17 |
48.84 |
85.21 |
0.3498 |
53.36 |
0.5567 |
25.77 |
0.2194 |
70.75 |
0.2185 |
70.87 |
0.3318 |
55.76 |
0.1984 |
73.55 |
||||||
|
18 |
47.06 |
71.74 |
0.3572 |
52.37 |
0.5641 |
24.79 |
0.2268 |
69.76 |
0.2259 |
69.88 |
0.3392 |
54.77 |
0.2058 |
72.56 |
||||||
|
19 |
47.45 |
90.81 |
0.3314 |
55.81 |
0.5383 |
28.23 |
0.2010 |
73.20 |
0.2001 |
73.32 |
0.3134 |
58.21 |
0.1800 |
76.00 |
||||||
|
20 |
46.83 |
88.21 |
0.3361 |
55.19 |
0.5430 |
27.60 |
0.2057 |
72.57 |
0.2048 |
72.69 |
0.3181 |
57.59 |
0.1847 |
75.37 |
||||||
|
21 |
41.29 |
84.10 |
0.2912 |
61.17 |
0.4981 |
33.59 |
0.1608 |
78.56 |
0.1599 |
78.68 |
0.2732 |
63.57 |
0.1398 |
81.36 |
||||||
|
22 |
39.15 |
83.90 |
0.2903 |
61.29 |
0.4972 |
33.71 |
0.1599 |
78.68 |
0.159 |
78.80 |
0.2723 |
63.69 |
0.1389 |
81.48 |
||||||
|
23 |
48.83 |
83.70 |
0.2102 |
71.97 |
0.5958 |
20.56 |
0.0798 |
89.36 |
0.0789 |
89.48 |
0.1922 |
74.37 |
0.0588 |
92.16 |
||||||
|
24 |
44.20 |
81.28 |
0.3615 |
51.80 |
0.5684 |
24.21 |
0.2311 |
69.19 |
0.2302 |
69.31 |
0.3435 |
54.20 |
0.2101 |
71.99 |
||||||
|
25 |
48.84 |
78.82 |
0.3098 |
58.69 |
0.5167 |
31.11 |
0.1794 |
76.08 |
0.1785 |
76.20 |
0.2918 |
61.09 |
0.1584 |
78.88 |
||||||
|
26 |
50.91 |
93.03 |
0.3002 |
59.97 |
0.5071 |
32.39 |
0.1698 |
77.36 |
0.1689 |
77.48 |
0.2822 |
62.37 |
0.1488 |
80.16 |
||||||
|
27 |
50.17 |
90.98 |
0.3015 |
59.80 |
0.5084 |
32.21 |
0.1711 |
77.19 |
0.1702 |
77.31 |
0.2835 |
62.20 |
0.1501 |
79.99 |
||||||
|
28 |
49.00 |
87.85 |
0.3114 |
58.48 |
0.5183 |
30.89 |
0.1810 |
75.87 |
0.1801 |
75.99 |
0.2934 |
60.88 |
0.1600 |
78.67 |
||||||
|
29 |
43.84 |
74.10 |
0.3712 |
50.51 |
0.5781 |
22.92 |
0.2408 |
67.89 |
0.2399 |
68.01 |
0.3532 |
52.91 |
0.2198 |
70.69 |
||||||
|
30 |
52.39 |
85.26 |
0.2912 |
61.17 |
0.4981 |
33.59 |
0.1608 |
78.56 |
0.1599 |
78.68 |
0.2732 |
63.57 |
0.1398 |
81.36 |
||||||
|
31 |
50.73 |
82.05 |
0.3016 |
59.79 |
0.5085 |
32.20 |
0.1712 |
77.17 |
0.1703 |
77.29 |
0.2836 |
62.19 |
0.1502 |
79.97 |
||||||
|
32 |
49.36 |
85.61 |
0.3022 |
59.71 |
0.5091 |
32.12 |
0.1718 |
77.09 |
0.1709 |
77.21 |
0.2842 |
62.11 |
0.1508 |
79.89 |
||||||
|
33 |
50.84 |
87.33 |
0.3021 |
59.72 |
0.5090 |
32.13 |
0.1717 |
77.11 |
0.1708 |
77.23 |
0.2841 |
62.12 |
0.1507 |
79.91 |
||||||
|
34 |
49.07 |
86.04 |
0.3102 |
58.64 |
0.5171 |
31.05 |
0.1798 |
76.03 |
0.1789 |
76.15 |
0.2922 |
61.04 |
0.1588 |
78.83 |
||||||
|
35 |
52.33 |
93.33 |
0.3006 |
59.92 |
0.5075 |
32.33 |
0.1702 |
77.31 |
0.1693 |
77.43 |
0.2826 |
62.32 |
0.1492 |
80.11 |
||||||
|
36 |
49.59 |
89.23 |
0.3112 |
58.51 |
0.5181 |
30.92 |
0.1808 |
75.89 |
0.1799 |
76.01 |
0.2932 |
60.91 |
0.1598 |
78.69 |
||||||
|
37 |
48.22 |
90.18 |
0.3204 |
57.28 |
0.5273 |
29.69 |
0.1900 |
74.67 |
0.1891 |
74.79 |
0.3024 |
59.68 |
0.1690 |
77.47 |
||||||
|
38 |
51.78 |
88.50 |
0.3010 |
59.87 |
0.5079 |
32.28 |
0.1706 |
77.25 |
0.1697 |
77.37 |
0.2830 |
62.27 |
0.1496 |
80.05 |
||||||
|
39 |
45.72 |
85.32 |
0.3612 |
51.84 |
0.5681 |
24.25 |
0.2308 |
69.23 |
0.2299 |
69.35 |
0.3432 |
54.24 |
0.2098 |
72.03 |
||||||
|
40 |
50.52 |
87.45 |
0.2021 |
73.05 |
0.4090 |
45.47 |
0.0717 |
90.44 |
0.0708 |
90.56 |
0.1841 |
75.45 |
0.0507 |
93.24 |
||||||
|
41 |
54.58 |
91.10 |
0.2101 |
71.99 |
0.4170 |
44.40 |
0.0797 |
89.37 |
0.0788 |
89.49 |
0.1921 |
74.39 |
0.0587 |
92.17 |
||||||
|
42 |
49.43 |
90.66 |
0.3021 |
59.72 |
0.5090 |
32.13 |
0.1717 |
77.11 |
0.1708 |
77.23 |
0.2841 |
62.12 |
0.1507 |
79.91 |
||||||
|
43 |
47.56 |
88.02 |
0.3372 |
55.04 |
0.5441 |
27.45 |
0.2068 |
72.43 |
0.2059 |
72.55 |
0.3192 |
57.44 |
0.1858 |
75.23 |
||||||
|
44 |
48.49 |
89.13 |
0.3659 |
51.21 |
0.5728 |
23.63 |
0.2355 |
68.60 |
0.2346 |
68.72 |
0.3479 |
53.61 |
0.2145 |
71.40 |
||||||
|
45 |
53.16 |
91.15 |
0.2144 |
71.41 |
0.4213 |
43.83 |
0.0840 |
88.80 |
0.0831 |
88.92 |
0.1964 |
73.81 |
0.0630 |
91.60 |
||||||
|
46 |
42.91 |
81.25 |
0.3748 |
50.03 |
0.5817 |
22.44 |
0.2444 |
67.41 |
0.2435 |
67.53 |
0.3568 |
52.43 |
0.2234 |
70.21 |
||||||
|
47 |
38.86 |
81.35 |
0.5517 |
26.44 |
0.6175 |
17.67 |
0.4213 |
43.83 |
0.4204 |
43.95 |
0.5337 |
28.84 |
0.4003 |
46.63 |
||||||
|
48 |
45.48 |
82.79 |
0.2235 |
70.20 |
0.4304 |
42.61 |
0.0931 |
87.59 |
0.0922 |
87.71 |
0.2055 |
72.60 |
0.0721 |
90.39 |
||||||
|
49 |
44.61 |
82.53 |
0.3007 |
59.91 |
0.5076 |
32.32 |
0.1703 |
77.29 |
0.1694 |
77.41 |
0.2827 |
62.31 |
0.1493 |
80.09 |
||||||
|
50 |
47.69 |
83.03 |
0.3010 |
59.87 |
0.5079 |
32.28 |
0.1706 |
77.25 |
0.1697 |
77.37 |
0.2830 |
62.27 |
0.1496 |
80.05 |
||||||
|
51 |
51.76 |
86.27 |
0.2491 |
66.79 |
0.4560 |
39.20 |
0.1187 |
84.17 |
0.1178 |
84.29 |
0.2311 |
69.19 |
0.0977 |
86.97 |
||||||
|
52 |
39.74 |
81.30 |
0.5317 |
29.11 |
0.6386 |
14.85 |
0.4013 |
46.49 |
0.4004 |
46.61 |
0.5137 |
31.51 |
0.3803 |
49.29 |
||||||
|
53 |
49.66 |
87.36 |
0.2512 |
66.51 |
0.4581 |
38.92 |
0.1208 |
83.89 |
0.1199 |
84.01 |
0.2332 |
68.91 |
0.0998 |
86.69 |
||||||
|
54 |
49.20 |
80.56 |
0.2499 |
66.68 |
0.4568 |
39.09 |
0.1195 |
84.07 |
0.1186 |
84.19 |
0.2319 |
69.08 |
0.0985 |
86.87 |
||||||
|
55 |
49.73 |
80.65 |
0.2412 |
67.84 |
0.4481 |
40.25 |
0.1108 |
85.23 |
0.1099 |
85.35 |
0.2232 |
70.24 |
0.0898 |
88.03 |
||||||
|
56 |
51.85 |
89.96 |
0.2136 |
71.52 |
0.4205 |
43.93 |
0.0832 |
88.91 |
0.0823 |
89.03 |
0.1956 |
73.92 |
0.0622 |
91.71 |
||||||
|
57 |
52.77 |
92.99 |
0.2009 |
73.21 |
0.4200 |
44.00 |
0.0705 |
90.60 |
0.0696 |
90.72 |
0.1829 |
75.61 |
0.0495 |
93.40 |
||||||
|
58 |
44.99 |
81.20 |
0.3012 |
59.84 |
0.5081 |
32.25 |
0.1708 |
77.23 |
0.1699 |
77.35 |
0.2832 |
62.24 |
0.1498 |
80.03 |
||||||
|
59 |
48.18 |
82.10 |
0.3201 |
57.32 |
0.5270 |
29.73 |
0.1897 |
74.71 |
0.1888 |
74.83 |
0.3021 |
59.72 |
0.1687 |
77.51 |
||||||
|
60 |
47.23 |
83.10 |
0.3211 |
57.19 |
0.5280 |
29.60 |
0.1907 |
74.57 |
0.1898 |
74.69 |
0.3031 |
59.59 |
0.1697 |
77.37 |
||||||
|
61 |
47.30 |
80.77 |
0.3204 |
57.28 |
0.5273 |
29.69 |
0.1900 |
74.67 |
0.1891 |
74.79 |
0.3024 |
59.68 |
0.1690 |
77.47 |
||||||
Fig 1.
Berner, A.R. and J.W. Morse6 have studied the dissolution Kinetics of Calcium Carbonate in Sea Water. Gao xiang et al7 have studied the dissolution rate of limestone for flue wet gas desulphurization in the presence of sulphite. Ukawa, N., et al8 have reported effects of Salts on limestone dissolution Rate in wet Limestone .Flue Gas Desulfurization". Optimisation of a wet FGD pilot plant using fine limestone and organic acids has been studied by Jan B.W. Frandsen,Søren Kiil and Jan Erik Johnson9. Dissolution of Limestone in Simulated slurries for removal of Sulfur Dioxide from Stack Gases10 has been taken up for studies by Kim, K.Y., M.E. Deming et al Samples collected from certain areas of Pillaiyanatham village in Sankarankoil taluk, Tirunelveli district showed to be of more industrial utility and the dissolution rate in the presence of additives has been found to be 55-67% Samples collected from certain Karanthaneri, Venkatrangapuram, Kilasadaiyamankulam, Gangainadankulam showed calcium content ranging from the dissolution percentage has been found to be 65-75% suitable for FGD purpose. In the Samples of Nanguneri Taluks Tirunelveli district the dissolution rate has been found to be 65-85% suitable for FGD purpose. Samples from Venkatrangapuram, Karisalapatti, Pillaikulam, Ganganarkulam and Pattankadu villages of Ambasamudram taluk, Tirunelveli district the dissolution has been found to be 51-73 % .The samples collected from these areas could be useful for FGD systems with addition of ammonium compounds in suitable concentrations.
Under normal system operating conditions, the limestone dissolves slowly. Under similar operating conditions SO2 removal efficiency is higher when additives are added to the system along with lime stones. These additives are relatively inexpensive, tend not to oxidize and could be recovered from waste water. Such additives have been reported to improve system performance by buffering the slurry pH and improving its effectiveness. The performance enhancement that is achieved in many cases is of a sufficient magnitude. The limestone dissolution rate for limestone-containing slurries used in wet flue gas desulfurization (WFGD) systems is enhanced by the addition of ammonium ions.
Patent of Gal, Eli11 states that the performance-enhancing additive that had been incorporated in the limestone slurry in the WFGD system according to their invention was a source of ammonium ions. The impact of dissolved ammonium ions on the limestone dissolution rate has been indicated by the dissolution rate curves., With no chlorides present, the dissolution rate has been reported to increase from 14.6 mmole/h/g to 127 mmole/h/g when 1000 ppm ammonium ions (as ammonium sulfate) are added to the slurry. The rate increases to 197 and 286 mmole/h/g when 3090 ppm and 6440 ppm ammonium ions are used, respectively. With 50,000 ppm chlorides, the dissolution rate is only 8.8 mmole/h/g, but increases five-fold to 42.4 mmole /h/g with 6440 ppm ammonium ions in the solution.
The limestone dissolution rate for limestone-containing slurries used in wet flue gas desulfurization (WFGD) systems is enhanced by the addition of ammonium ions11
Increasing the limestone dissolution rate (Fig.1) for limestone-containing slurries used in WFGD systems allows courser limestone particles; lower limestone stoichiometry and lower slurry recycle rates to be employed, thereby saving capital and operating costs. The ammonium ions may be recovered and reused in the process. It is imperative that much research and development programme should be undertaken for the proper utilization of existing marginal grade limestone deposits. Since many of the applications have either not developed or only established to a small extent, there is a tremendous scope. To mitigate this adverse effect of reduced availability, focused efforts are required for proper utilization of marginal grade limestone for different industrial purposes.
A careful search for the new deposits adopting modern methods of prospecting and exploration is essential. After fixing the new finds, they may be sorted according to their suitability for the different industries; the recent technological innovations the world over have also provided ways and means of utilizing relatively impure varieties of limestone to lead to a better method of predicting and optimizing the performance for FGD. It would especially be desirable if the capital and operating costs of limestone-based WFGD systems could be reduced by the use of a low cost recoverable additive while at the same time, achieving significantly increased limestone dissolution rates and hence increased SO2 removal efficiency. It is towards providing such performance-enhanced limestone-based WFGD systems that the present study is focused.
It has been proposed to do further study on the effect of other additives on the dissolution rate of the limestone samples from Tjrunelveli district. Tamil Nadu, India with the intention of increasing the utility level of the marginal grade limestones available in the present zone of study for FGD purposes.
ACKNOWLEDGEMENT:
The author expresses her sincere thanks to the Commissioner of Geology and Mining, Guindy, Chennai.600 032 for the encouragement throughout this work.
REFERENCES:
1. M. SubbaRao, Carbonate rocks of TamilNadu, Journal of Sedimentary Research, 1958 .V.28 (3), 274-285,
2. Tim C. Keener, S.J. Khang, J. Wang, The effect of additives on lime dissolution rates: February 1995Project report, University of Cincinnati, Cincinnati:.
3. Robert S. Boynton., Chemistry and technology of lime and limestone, John Wiley & Sons, Inc., 2nd ed., New York. :118-125
4. Robert C. Weist, CRC Handbook of Physics and Chemistry, Critical Reviews, July 1971,
5. Hillary Ruttola, Zachariah Siagia and M. Mbarawaa Effect of Ammonium compounds on dissolution rate of South African Calcium-based material, Journal of Hazardous Materials, 2009; 168 ; 2-3 : 1532-1536
6. Berner, A.R. and J.W. Morse, Dissolution Kinetics of Calcium Carbonate in Sea Water- Theory of Calcite Dissolution, American Journal of Science 1974;274(2); 108-34.
7. Gao xiang. guo Rui-tang, Ding Hong- lei, Luo Zhong-yang, and Cen Ke fa, Dissolution rate of limestone for flue wet gas desulphurization in the presence of sulphite, Journal of Hazardous materials, 2009:168; 2-3::15: 1059-1064.
8. Ukawa, N., S. Okino, M. Oshima, and T. Oishi. Effects of Salts on Limestone Dissolution Rate in Wet Limestone Flue Gas desulfurization: J.of Chem. Eng. of Japan, 1993. 26: No. 1, pp. 112-113,
9. Jan B.W. Frandsen, Søren Kiil and Jan Erik Johnson. Optimisation of a wet FGD pilot plant using fine limestone and organic acids, Chemical Engineering Science: May 2001: 56(!0): 3275-3287
10. Kim, K.Y., M.E. Deming, and J.D. Hatfield, Dissolution of Limestone in Simulated Slurries for Removal of Sulfur Dioxide from Stack Gases: Env. Sci. Tech. 1975: 9(10), 949-52.
11. Gal, Eli Wet flue gas desulphurisation process using limestone. Abstract of corresponding document: US5630991. European Patent EP0777519 Kind Code: B1 .
Received on 21.05.2010 Modified on 12.06.2010
Accepted on 24.06.2010 © AJRC All right reserved
Asian J. Research Chem. 3(4): Oct. - Dec. 2010; Page 990-994