Eco-Friendly Natural Dye from Bark of Acacia leucophloea for Dyeing of Cotton Fabric using Different Temperature and Mordant
Dr. S. Sivajiganesan
Department of Chemistry, A. V. V. M. Sri Pushpam College, Poondi, Thanjavur, Tamilnadu- 613503, India.
*Corresponding Author E-mail: sivajichemspc@gmail.com
ABSTRACT:
The colour fastness properties of the colourant extracted from the brake of acacia leucophoea on cotton have studied using different temperate (50°C, 60°C and 70°C) and different hours washing fastness (6h, 7h, 8h)of various chemical mordants. So in present investigation, bleached cotton fabrics were dyed with different mordants. Dyeing was carried out by pre-mordanting, post mordanting and simultaneous mordanting. Fastness properties of the dyed sample, pre mordanting methods good results. The colour fastness properties dyed fabrics washing, light, fastness, GCMS were studied.
KEYWORDS: Extraction, natural dyes, flowers, Acacia leucophloea, cotton, textiles, GCMS
Colour is one of the elements of natural that made the human living more aesthetic and fascinating in the world. They are supposed to be associated with emotions, human qualities, seasons, festivals and passions in our life. In the past at the dawn of civilization, the people tried to ornament their surroundings and the clothing similar to that of natural colours observed in the plant, soil, sky and other sources. This gave birth to a new science of colours from natural origin. The art of dyeing was as old as human civilization. From the historical records it is learnt that natural colourants were only available to the people during Greco-Roman periods. This is evident with the wall paintings of Ajanta, Ellora and Sithannavasal which had been done with natural coloring matters still demonstrate the efficacy of dyeing craft that has been inherited from ancient times.
The fore stated emerging environmental awareness have compelled the colorists to go back to natural dyes and the other sources from natural origin. Natural dyes minimize the level of environmental pollution and substantiate the nutritional value of the land. On the application part of the textiles, as apparels dyed with the natural dyes they are aesthetically appealing non-toxic to the skin and anti-allergic1.Natural dyes are deep and soft in color shades when compared with synthetic dyes. And they are useful for human health because they have the antibacterial, insecticidal – and healthy-properties that are due to the origin of them- extracted from herb plants. Besides, with the increase of the worldwide concern for the environmental circumstances, many are anxious for the possibility of the natural dyes because they can overcome the defects of synthetic dyes such as harmfulness to human body, pollution and wastewater. According to this phenomenon, there have been active researches for the natural dyeing2-4. A renewed international interest has arisen in natural dyes due to increased awareness of the environmental and health hazards associated with the synthesis, processing and use of synthetic dyes. Textile processing industry is one of the major environmental polluters as the effluent from these industries contains a heavy load of chemicals including dyes used during textile processing. There are two main ways to limit the environmental impact of textile processing. One is to construct sufficiently large and highly effective effluent treatment plants, and the other way is to make use of dyes and chemicals that are environment friendly5.Natural dyes, when used by them have many limitations of fastness and brilliancy of shade. However, when used along with metallic mordents they produce bright and fast colours. Therefore, instead of using unsustainable technology for producing colours one can use mild chemistry to achieve almost similar results. The rich biodiversity of our country has provided us plenty of raw materials, yet sustainable linkage must be developed between cultivation, collection and their use6. Acacia leucophloea: The barks of Acacia leucophloea (Fabaceae) are used in Pakistan traditional medicine as an astringent, a bitter, a thermogenic, a styptic, a preventive of infections, an anthelmintic, a vulnery, a demulcent, an expectorant, an antipyretic, an antidote for snake bites and in the treatment of bronchitis, cough, vomiting, wounds, ulcers, diarrhea, dysentery, internal and external hemorrhages, dental caries, stomatitis, and intermittent fevers and skin diseases.
MATERIALS AND METHODS:
Materials:
Fabric:
Desized , scoured and bleached cotton fabric was used for dyeing.
Mordants:
Chemicals used:
AR grade chemical mordant’s such as K2Cr2O7, Al2SO4, CuSO4, SnCl2, and FeSO4.
Experimental:
Dye Extraction:
Acacia leucophloea barks were cut into small pieces and soaked in water and headed in a beaker over a water bath for 1 hours to facilitate quick extraction. Then it was filtered and the filtrate was collected was collected in a separate beaker.
Dyeing procedure:
The cotton samples were dyed with dye extract keeping M: L ratio as 1:20 dyeing was carried out at 80 °C and continued for 1hour.
Mordanting:
The cotton samples were treated and with different chemical mordant’s by following three methods7.
(i) pre- mordanting
(ii) simultaneous mordanting
(iii) post- mordanting
Pre-Mordanting:
Bleached cotton fabrics with or without pre-mordanting were further mordant prior to dyeing of any one of the chemical mordant’s, such as K2Cr2O7, Al2SO4, CuSO4, SnCl2, and FeSO4 at 60°C for 30 min with material-to liquor ratio of 1:20. The samples treated with metal salts were dyed with the dye extract
Simultaneous -Mordanting:
Bleached cotton fabrics were treated with both dye extract and metal salts simultaneously, using any one of the chemical mordant’s, such as K2Cr2O7, Al2SO4, CuSO4, SnCl2, and FeSO4 at 78°C for 60 min with material-to liquor ratio of 1:20
Post-Mordanting:
Bleached cotton fabrics were dyed with dye extract. The wetted out cotton samples were entered into different dye baths containing required amount of dye extract and water. After 10 minutes required amount of sodium carbonate was added. After 20 minutes required amount of sodium chloride was added. The dyeing was carried out for one hour at 78°C. The dyed samples were taken out, squeezed and used for treatment with metal salts process without washing. The dyed cotton samples were treated with different metal salts using of any one of the chemical mordant, such as K2Cr2O7, Al2SO4, CuSO4, SnCl2, andFeSO4 at 60°C for 30 min with material-to-liquor ratio of 1:20. In all the above three methods, after the dyeing is over, the dyed samples were repeatedly washed with water and then dried in air.
Colour fastness:
Colour fastness to washing and light, perspiration were determined from standard test methods8.
Antimicrobial Screening Test:
Investigations were carried out to determine the antibacterial activity of the dye solution 50mg/ µl9.The antimicrobial (both bacterial and fungal) studies were carried out in duplicates using agar well diffusion method and a control set was along with each test to determine the antimicrobial activity10 Pathogenic micro organisms were purchased from trichy medical college pathology departments. The test bacteria Staphylococcus aureus ATCC 25923, Escherichia coli ATCC 25922, Pseudomonas aeroginosa ATCC 27853. Pathogenic bacteria culture in nutrient broth at 37°C for 24 hrs the culture were swapped on nutrient agar plates 100µl of the dye solution loaded in the well after incubation 37°C for 24 hours the zone of inhibition was measured by the taking the average of the zone obtained from the duplicate plates11.
RESULT AND DISCUSSION:
Preparation and optimization of aqueous extract of Acaci aleucophloea:
Acacia leucophloea barks were found to discharge colour in hot water very easily. Increasing the quantity of barks 20 g per 100mL. water boiled for 1 hour is accompanied with the increasing in colour strength and depth in colour. It was observed that, colour of the dye extract was dark redes brown colour.
Effect of Mordanting:
The dye extract was found to be suitable for cotton fabric. The cotton fabrics were dyed with chemical mordants. It was observed that, the dye uptake was found to be good in Pre mordanting method is shown in figure – 1.
Effect of M: L Ratio:
The cotton samples were dyed with dye extracts keeping various M: L ratio as 1:10, 1:20 and 1:30 It was observed that the dye uptake was good in M: L ratio 1:20.
Effect of temperature:
The effect of temperature on the dye ability of cotton fabric with dye extract was conducted at temperature like 50°C, 60°C and 70°C. it was observed that the dye uptake was good in 60°C is shown in figure-2
Washing fastness:
Dyed sample was placed between two pieces of non dyed white samples (control). These three pieces were held together by stitching round the edges. The pre heated (Tide, at 60°C) in the radio of 1:50 i.e 0.5g/25 ml water, was taken in a vessel added i.0 g of sandwiched fabric for 30 minutes then the specimen was removed and rinsed in cold water. The colour fastness is usually rated by the presence of the colour in control sample is shown in taple-1
Light fastness:
The fabric was exposed to sun light for 4h, 6h and 8h. The colour fastness to light was evaluated by comparison of colour change of the exposed portion to the unexposed original material is shown in table-2.
Table-1 Washing fastness of the cotton dyed fabric at various temperature and mordant
|
S. NO |
METALLIC SALTS |
PRE MORDANTS |
SIMULTANEOUS MORDANTS |
POST MORDANTS |
||||||
|
Washing Fastness |
Washing Fastness |
Washing Fastness |
||||||||
|
50°C |
60°C |
70°C |
50°C |
60°C |
70°C |
50°C |
60°C |
70°C |
||
|
1 |
Potassium dichromate |
3 |
4 |
4 |
2 |
2 |
3 |
3 |
3 |
4 |
|
2 |
Copper sulphate |
5 |
5 |
4 |
4 |
4 |
3 |
3 |
4 |
4 |
|
3 |
Ferrous sulphate |
3 |
4 |
4 |
2 |
2 |
2 |
3 |
3 |
2 |
|
4 |
Stannous chloride |
3 |
4 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
|
5 |
Aluminum sulphate |
4 |
4 |
3 |
3 |
3 |
3 |
3 |
5 |
5 |
Table-2: light Fastness properties for
cotton fabric (6hr) dyed with barks of Acacia leucophloea
|
S.NO |
METALLIC SALTS |
PRE MORDANTS |
SIMULTANEOUS MORDANTS |
POST MORDANTS |
||||||
|
Light Fastness |
Light Fastness |
Light Fastness |
||||||||
|
50°C |
60°C |
70°C |
50°C |
60°C |
70°C |
50°C |
60°C |
70°C |
||
|
1 |
Potassium dichromate |
4 |
5 |
4 |
3 |
3 |
4 |
4 |
4 |
4 |
|
2 |
Copper sulphate |
4 |
5 |
5 |
2 |
4 |
4 |
4 |
4 |
5 |
|
3 |
Ferrous sulphate |
4 |
5 |
4 |
3 |
3 |
4 |
4 |
4 |
4 |
|
4 |
Stannous chloride |
4 |
5 |
3 |
2 |
2 |
2 |
4 |
3 |
3 |
|
5 |
Aluminum sulphate |
3 |
5 |
4 |
3 |
2 |
2 |
4 |
4 |
4 |
5-Excellent, 4-Very good, 3-Good, 2-Fair, 1-Poo
Fighre-1 Different temperature 50°C, 60°C and 70°C for cotton dyed samples
Figure-2 Effect of pre, sim and post mordanting methods
Antimicrobial Activity Studies:
In this study, three different bacterial and two fungal pathogens were used to screen the possible antimicrobial activity of dye extract. Dye extract exhibited antibacterial and antifungal activity against all test microorganisms.
Antibacterial and antifungal activity:
The Dye extract showed good antibacterial activity against the three bacterial pathogens. Among the three bacterial pathogens, dye extract showed more effective against Escherichia coli, Pseudomonas aeroginosa and Staphylococcus aureus pathogens as shown in table-3 and fig(4).
Table-3 Antimicrobial activities of dye extract from barks of Acacia leucophloea
|
Micro organism |
Test Culture |
Diameter Zone of inhibition (mm) |
|
Bacteria |
Escherichia coli |
24 |
|
|
Pseudomonas aeroginosa |
26.5 |
|
|
Staphylococcus aureus pathogens |
24.5 |
|
Fungal |
Aspergillus niger Candida albicans |
13 14 |
|
|
|
|
|
|
|
|
|
Fig. 3. Antimicrobial activities of dye extract from barks of Acacia leucophloea
Figure: 4 Antimicrobial activities of dye extract from barks of Acacia leucophloea Zone of inhibition
CONCLUSION:
The dyeing of cotton can be achieved using the barks extracts of Acacia leucophloea by using chemical mordants. The washing, light fastness of all dyeing with mordants were quite good and also dye extract has shown good antimicrobial activity. From the comparative study of fastness properties the dyed cotton samples, Acacia leucophloea in Pre mordanting method gives better results.
ACKNOWLEDGEMENT:
The authors thank the PG and Research Department of Chemistry A.V.V.M Sri Pushpam College
REFERENCES:
1. Seerangarajan, Rural Entrepreneurship in Natural and Vegetable dyes. Gandigram Rural University, Kerala.
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Received on 25.11.2016 Modified on 23.12.2016
Accepted on 27.01.2017 © AJRC All right reserved
Asian J. Research Chem. 2017; 10(1):1-5.
DOI: 10.5958/0974-4150.2017.00001.3